Mar 30 2020


What is Kitting? Kitting is the gathering of components and kitting equipment needed for the manufacturing kitting solutions or general assembly of the kitting equipment in your lean kitting process. Individual components are gathered together to sync with your kitting process flow chart and ensure your kitting equipment is issued to the point of use. Kitting typically works through a series of steps and kitting metrics. A well-implemented kitting process flow chart delivers benefits in different ways. You will be able to see a reduced investment in kitting equipment and a more efficient use of a maintenance kitting solutions as well as overall kitting equipment reliability that can be achieved from your knitting ideas.

Kitting starts with the production team defining the kitting of combined parts. 3PLs can be involved in this maintenance kitting process and often can provide parts kitting best practices on knitting ideas such as packaging and kitting services in the most logical and effective way. Another of the key benefits of kitting and a value-add of manufacturing kitting solutions services for lean kitting process environments is that it frees up space. By moving component inventory, and kitting equipment, to a nearby warehouse, you are able to devote more floor space to a lean kitting process. Think about what is kitting? Why use your costly manufacturing space to store parts, packaging and trash? If you are growing and need to expand production, one of the benefits of kitting is moving the kitting process in manufacturing off site can so it can give you the space you need for manufacturing kitting solutions.

Additionally, the benefits of kitting services are that you are essentially starting the kitting process in manufacturing outside your plant. Pre-sorted kits are one of the parts kitting best practices and one of the key kitting metrics in the kitting process flow chart. It saves time and labor by ensuring necessary kitting equipment is available at the point of use. If parts are not kitted, it is time-consuming for assemblers to search through kitting equipment to pull parts and log usage.

Manufacturing Kitting Solutions

Manufacturing kitting solutions are often combined with vendor managed inventory services, where your 3PL receives and stores suppliers’ kitting equipment and ships to you as needed. Suppliers ensure sufficient kitting equipment stock is available to support your kitting process flow chart needs and retain ownership of all kitting equipment until they are consumed.

In an electronics manufacturing kitting solutions provider's environment, smooth and continuous manufacturing kitting solutions are extremely desirable. The kitting stage is of critical importance in a streamlined surface mount technology, or smt kitting, assembly process. Based on historical data, the smt kitting process at the EMS provider where this research was conducted was identified as a focus for continuous improvement. This paper discusses the research undertaken to improve the lean kitting process at a medium volume, medium to high mix EMS provider's environment.

The parts kitting best practices are often used in manufacturing companies as a way of, reducing kitting equipment handling and processing times and improving line side assembly. While it’s not without its challenges the implementation of knitting ideas has numerous advantages (when deployed correctly)

Benefits of Kitting

The benefits of kitting early outweigh not using the process and these include: Improves the turnover of inventory by making it easily accessible. Kitting assists in the organization and assembly of kitting equipment, it is smart and produces an effective workflow. Kitting helps with time management. Kitting reduces time handling and the workload it takes to organize and send kitting equipment from a case by case process. Kitting makes more space within the warehouse, bundling inventory to send off straight away makes room for more stock. Kitting improves the lean kitting process from an OEM to the customer so the process to smooth and timely, having kitting metrics made up allows for a fast turnaround. Kitting helps with stock management, when the inventory is industrial kitting it allows the OEM to know what of kind kitting equipment they have and what needs to be made or ordered

Like other manufacturing kitting solutions, having appropriate kitting metrics allows for lean kitting process to be adapted to nearly any industrial kitting environment in any industry where packaging and kitting services has an abundance of opportunity to implement one or more of the many benefits of kitting. Perhaps your organization buys kitting equipment in bulk but has to spend time separating the bulk product into smaller batches. Maybe you buy kitting equipment in increments that, when joined with other kitting equipment, don’t work out in a perfect mathematical conversion. Or perhaps your workers get to a smt kitting site and frequently find that they’re missing equipment necessary to complete the job. Packaging and kitting services consolidate kitting equipment and components, so you always have the right kitting equipment for your lean kitting process on hand at the right time.

Use these steps to an implement inventory kitting software program that eliminates SKUs and streamlines your lean kitting process.

Industrial Kitting

Before you can create a lean kitting process, you must identify kitting metrics of inefficiency in your organization. Look for bottlenecks in production. Make a note of kitting equipment that is hard to keep track of or is often forgotten. When parts are always used together, it takes extra time to track and store this kitting equipment separately. Think about the different products and kitting equipment that are always used together that could be combined. Kitting equipment that requires a bill of materials (BOM) is also a great candidate for industrial kitting.

Take a walk through your kitting process flow chart and look at how kitting equipment is organized. Use this exercise as part of your Gemba walk. In lean kitting process methodology, this is an in-person observation of where kitting work is performed to search for value (and alternatively, waste). Physically walking through the stockroom helps you understand how parts are laid out and managed. Is there a way to make the products you have into less counted inventory? Look for ways to consolidate kitting equipment from several items into one.

What is a kitting audit? After you’ve searched through your kitting equipment and kitting metrics for inefficiencies, it’s time to ask others to do the same. Work with members of your kitting team to find manufacturing kitting solutions that you may not be aware of. Partner with your engineers to gain expert insight into how kitting equipment is assembled. Ask the technicians who replace parts on your machinery if they have noticed any opportunities to simplify or eliminate parts. Once you have a kitting process flow chart of your inventory and stockroom, it’s time to leverage the relationship you have with your distributors. Take the research from the first three steps as a jumping-off point for developing manufacturing kitting solutions. For kitting equipment purchased from a distributor, work together to create your own parts kitting best practices that ensures that certain kitting equipment is always delivered together.

Here are some examples of knitting ideas with the help of a distributor: You currently buy kitting equipment, but you always have to order the kitting equipment separately. By making this into industrial kitting, it’s guaranteed that you always have what is needed to use these manufacturing kitting solutions. An added benefit is that kitting cuts two SKUs out of your system.

Another example is kitting equipment that comes in standard 6-foot pieces. Most vendors sell by the foot. In terms of kitting metrics that means for one PC of each, you end up with six in inventory. Using kitting metrics to convert the feet into sticks and include the matching cover that is needed for each kit. This makes it easier to control the kitting process in manufacturing.

Packaging and Kitting Services

These are the types of manufacuring kitting solutions that require a strong partnership with whom you purchase packaging and kitting services from.

and/or lean kitting process provides benefits of kitting to your organization and ensures that your distributor can set up your kitting process flow chart without any guesswork on their end. As you analyze your production in your inventory kitting software for areas of inefficiencies, you can decide based on parts kitting best practices which end it makes sense for the kits to be kitting process flow chart to begin.

Once you have your lean kitting process in place, discuss timelines for your kitting process in manufacturing and how best to sustain a maintenance kitting process. Knowing what you kitting metrics are is critical to having kitting equipment on hand when you need it. How often do you need to order parts or kitting equipment to ensure that there is always enough safety stock on hand? Understanding kitting metrics is an integral part of streamlining your kitting process flow chart through your supply chain.

Manufacturing kitting solutions are assembled based on your recommendations, even when working with a distributor. Your organization determines kitting metrics and what kitting equipment will be included. You can provide your distributor with a detailed kitting process flow chart that they will use as their guide. By providing your parts kitting best practices and requirements for the manufacturing kitting solutions, they have the ability to make the packaging and kitting solutions the same way with every assembly for the maintenance kitting process.

Lean kitting process solutions are customized to your specific needs; there’s no one-size-fits-all option. A kitting process flow chart can include simple, everyday components or kitting equipment needed for periodic purchases. Label the outside of manufacturing kitting solutions to make it clear what kitting equipment is included. Anyone, even someone who’s not familiar with the benefits of kitting, should be able to easily understand the kitting process flow chart before opening any of your manufacturing kitting solutions. Use parts kitting best practices to organize kitting equipment in your inventory kitting software. This makes it easier to track kitting equipment stock levels. Bag and tag kitting equipment with your internal part number is another one of the additional benefits of kitting so each part number is already identified in your inventory kitting software. Parts can be marked with part numbers on the kitting equipment or on the manufacturing kitting solutions..